As an important industrial equipment, elbow machine plays a vital role in pipeline conveying system. However, with the growth of the use of time, the elbow machine will also have a variety of failures, which will bring trouble to the production. Therefore, it is very important to find and solve the fault of the elbow machine in time to ensure the normal production. This article will introduce the troubleshooting method and maintenance guide of common faults of elbow machine in detail, hoping to provide help for the majority of engineering and technical personnel.
First, elbow machine troubleshooting method
1. The elbow machine cannot be started
The failure of the elbow machine to start may be caused by power failure, control system failure, or mechanical component failure. First, check whether the power line is in good contact and the voltage is normal; Secondly, check whether the connection of the control system is normal, whether there is a break or short circuit; Finally, check if the mechanical parts are stuck or damaged. Check one by one according to the specific situation, find the fault point and repair in time.
2. Elbow machine running abnormal noise
Abnormal noise in the operation of the elbow machine may be caused by bearing damage, gear wear or transmission system failure. First of all, check whether the bearing is well lubricated, whether there is loosening or damage; Secondly, check whether the gear is seriously worn and needs to be replaced; Finally, check whether the transmission system is working properly and whether there is loosening or breakage. Timely cleaning, lubrication and replacement of damaged parts can effectively reduce noise and ensure the normal operation of the elbow machine.
3. Elbow machine leakage phenomenon
The phenomenon of water leakage in the elbow machine may be caused by aging seals, loose pipe connections or pipe breaks. First of all, check whether the seal is intact and whether it needs to be replaced; Secondly, check whether the pipeline connection is tight and whether there is gas leakage; Finally, check the pipe for cracks or damage. Timely replacement of seals, fastening pipe connections, repair pipe cracks can effectively solve the problem of water leakage, to ensure the normal operation of the elbow machine.
4. Elbow machine running speed is slow
The slow running speed of the elbow machine may be caused by motor failure, transmission system failure or excessive load. First of all, check whether the motor works normally and whether there is a fault; Secondly, check whether the transmission system is normal and whether the transmission belt or gear needs to be replaced; Finally, check whether the load is too heavy and whether it needs to be adjusted. Check one by one according to the specific situation, find the fault point and repair it in time, and restore the normal operation speed of the elbow machine.
5. The bending machine vibrates
The vibration phenomenon in the operation of the elbow machine may be caused by unstable foundation, poor balance or loose mechanical parts. First of all, check whether the foundation of the elbow machine is stable and whether it needs to be strengthened; Secondly, check whether the mechanical parts are well balanced and whether they need to be adjusted; Finally, check whether the mechanical parts are loose and need to be tightened. By strengthening the foundation, adjusting the balance and fastening the mechanical parts, the vibration can be effectively reduced to ensure the normal operation of the elbow machine.
Two, elbow machine maintenance guide
1. Regular maintenance
Regular maintenance is the key to ensure the normal operation of the elbow machine. Regular cleaning, lubrication and inspection of the various parts of the elbow machine, timely detection and solution of potential faults, can effectively extend the service life of the elbow machine, reduce the possibility of failure.
2. Be safe
In the maintenance of elbow machine, be sure to pay attention to safety. Carry out maintenance in the case of power failure or shutdown, wear protective equipment to avoid accidental injury. For those who do not understand maintenance, do not carry out maintenance without authorization, and contact personnel to deal with it in time.
3. Timely maintenance
Once the elbow machine is found to be faulty, it should be repaired in time. Don't ignore glitches to avoid more serious consequences. Timely check, locate the fault point, and take effective measures to repair, to ensure the normal operation of the elbow machine.
Conclusion
As an important equipment in the pipeline conveying system, the normal operation of the elbow machine is very important for the smooth production. Through the elbow machine troubleshooting method and maintenance guide introduced in this paper, I believe that readers can better understand the cause of the elbow machine failure and solutions, improve the maintenance level of engineers and technicians, and ensure the normal production. It is hoped that the majority of readers can quickly and effectively solve the problem when they encounter the failure of the elbow machine in the work to ensure the smooth progress of production.
| 